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On-board dust suppression

Traditional control systems, based on the use of foams and large quantities of water injected into the drill hole or onto the material to be crushed, have not only proved incapable of effectively combating the problem but also lead to significant reductions in productivity (tunneling, recycling) or obvious problems with visibility and water supply (demolition at height). The use of the Tecnoter ultra-high pressure system allows dust residues to be effectively broken down using very small quantities of water. The operating principle is based on the use of an electronically controlled high-pressure pump capable of spraying small amounts of water around the point of impact of the demolition tool (hammer, claw, etc.), drawing it from a small tank located on the machine or directly from a connection to the water supply. All parts of the kit are installed inside the excavator and are designed to integrate perfectly with the existing auxiliary line.

The Tecnoter dust suppression system allows high environmental quality standards to be achieved using small amounts of water (generally less than 15 liters/hour) and significantly reducing demolition costs in terms of labor.

Advantages of the Tecnoter dust abatement system

  • Reduced water consumption (less than 15 liters/hour)
  • High efficiency and environmental quality
  • Fully integrated installation on board the machine
  • Improved operator visibility and increased safety
  • Reduction in labor costs and site management

Flow rate: adjustable from 0.1 to over 30 liters/minute
Spraying: adjustable in strength and width
Emission points: from 1 to 4

Drilling

During tunnel drilling operations, the presence of dusty residues dispersed in the air generates significant health risks for workers and significantly reduces the profitability of the project. The dust suppression system produced by Tecnoter, thanks to the use of advanced technology capable of continuously monitoring the amount of airborne particles (optional), allows for the almost total elimination of dust residues without compromising the speed of drilling.
The creation of a “mobile wall filter” ensures excellent results in terms of cost-effectiveness, dust reduction, and adaptability to perforated material.

Demolition With Crusher Or Tinder

Traditional systems require a lot of water, reduce visibility, and increase operating costs.
The Tecnoter proactive “smart spray” system sprays water precisely at the demolition point, synchronizing itself.
with the actual moments of dust production.
Results:

  • Water consumption less than 300 liters/day
  • Constant visibility for the operator
  • Significant reduction in fixed costs
  • Cleaner and safer construction site

Mobile Crushing

The installation of the Tecnoter system on mobile crushing plants guarantees a near-total elimination
of suspended dust, preserving the hourly output of the plant.
The targeted spraying only at emission points and optional environmental monitoring drastically reduce the
water consumption.

Fixed Crushing

The integration of a Tecnoter system into fixed crushing and screening plants represents an advanced and high-performance solution.
Replacing old drip systems and “cannons,” controlled and targeted water misting allows you to:

  • Drastically reduce residual dust
  • Maintain constant humidity of the treated material
  • Automatically adjust each individual atomization point (optional environmental modules)

Why choose Tecnoter systems for dust suppression

  • High efficiency with low water consumption
  • Greater safety and visibility on the construction site
  • Simple integration on board machines and in plants
  • Adaptability to multiple sectors: demolition, tunneling, quarries, railway construction sites
  • Tecnoter-certified technology made in Italy

Request a personalized consultation

Do you want to improve air quality and comply with environmental regulations on your construction site?

Contact our team for a free consultation and to find out which dust suppression system is best suited to your machine.

Frequently Asked Questions

How does an on-board dust suppression system work?
It uses misting nozzles that spray water finely, breaking down suspended dust and reducing air emissions.

In many construction sites and industrial facilities, dust suppression systems are required to comply with environmental regulations and ensure operator safety.

Yes, Tecnoter systems are modular and compatible with most industrial and construction vehicles.

Maintenance is minimal: the system is designed for continuous and reliable operation, with few components subject to wear and tear.

Operation
Equipment
Wind
Nozzles
Autonomy (in hours)*
Gallery
Hammer
Absent
1
100
Gallery
Cutter
Absent
2
50
Quarry
Hammer
Absent
1
100
Quarry
Hammer
Yes
1
16
Quarry
Cutter
Indifferent
1
50
Demolition on the ground
Hammer
Absent
1
100
Demolition on the ground
Hammer
Yes
1
16
Demolition on the ground
Crusher
Absent
2
24
Demolition on the ground
Crusher
Yes
2
16
Aerial demolition
Crusher
Absent
2
24
Aerial demolition
Crusher
Yes
2
16
Mobile crushing
-
-
9
8
Fixed crushing
-
-
variable
Connected to the water supply

*Autonomy calculated using a 600-liter tank, operating in “smart spray” mode, and using the equipment according to the following average parameters:
Hammer – 15 seconds of percussion and 15 seconds of repositioning; work rate: 75% Clamp – 4 seconds of closing and 16 seconds of repositioning; work rate: 75%